How To Install A Korky Fill And Flush Toilet Repair Kit

Korky Toilet Repair Kit Review & Install Guide
How to prepare a leaking, running or noisy toilet with the Lavelle Korky 4010PK  repair kit including a consumer'due south opinion.

Old 1960's Home Toilet
Rubber Flapper Falling Apart
Remove Ceramic Tank Lid Nosotros recently moved in to a "new" identify that was built over 50 years ago. Just one of the many small issues that I discovered while living in this "mannerly" and "historic" home is that the toilet doesn't piece of work properly most of the time.

Some of the issues included h2o leaking from the tank to the basin, the flapper wouldn't seat correctly after flushing and the fill valve would constantly be turning on to partially re-fill the tank due to the leaks.

The constant noise from the toilet, always having to "jiggle" the flush handle and the high h2o bills were driving me crazy.

Since I've used the Fluidmaster Kit in the past, I decided to endeavor the Korky Universal Complete Repair Kit # 4010PK fabricated by Lavelle. I got it from Amazon.

The Fluidmaster 400AK kit includes a new flush handle, which the Korky does not.

Toilet Water Supply Valve
Shut Valve Clockwise
Korky 4010PK Kit Even though the Korky 4010PK kit doesn't come with a new affluent handle, the reviews on Amazon totaled four.v stars out of five while the Fluidmaster 400AK kit got a lower score of 3.5 stars.

All of the parts in the kit seemed to be high quality plastic, prophylactic and metal hardware particularly because the depression toll. A 2 sided instruction paper was included with illustrations and clearly laid out steps.

The outset few steps for installing the kit are to remove the tank lid, close the h2o supply valve by turning it clockwise until it stops and then flush the toilet to bleed the water from the tank.

Affluent Toilet - Empty Tank I separated the kit in to the major parts while looking over the instructions.

They included the make full valve assembly, affluent valve assembly, cream rubber gasket (between tank and toilet bowl), a pocketbook of mounting screws with prophylactic and metal washers, the condom make full tube, and two plastic nuts for securing the water supply line to the tank.

Old Flapper Valve Broke
Trash Can Below Tank
Twist Off Water Supply Hose I couldn't help merely express joy out loud when the old disintegrated flapper valve ripped off when I flushed it for the very concluding time. It was perfect timing for me to replace everything.

The next pace is to place a bucket or small trash can beneath where the water supply hose attaches to the underside of the tank. Twist off the plastic nut that holds the hose in place by turning it counter clockwise.

Insert Hose In Saucepan
Loosen Fill Valve Nut
Spinning Off Nut Allow the remaining water in the tank to bleed out in to the bucket.

Loosen the plastic fill up valve mounting nut by hand or with a pair of pliers and turn it counter clockwise to remove information technology.

Fill up Valve Nut Removed
Pull Out Sometime Make full Valve
H2o Draining From Tank Pull out the onetime fill valve and permit the h2o to drain from the tank in to the saucepan.
Disconnect Tube From Flush
Toilet Tank Mounting Screws
Loosen Counter Clockwise Pull the tube off the flush valve and throw away the old fill valve.

Move to the bottom of the tank and loosen the two basics on the mounting screws by turning them counter clockwise with a pair of pliers.

Spin Off Mounting Nuts
Nut & Washers Removed
Loosen Other Nut Throw away the old basics and washers.
Soak Up Remaining Water
Lift Toilet Tank Off Bowl Remove any left over water in the bottom of the tank with a sponge or a towel.

Carefully lift the tank off the toilet bowl and rest the back side on top of the seat lid.

Rest Toilet Tank On Seat
Pull Off Old Sponge Gasket
Sponge Gasket Removed Pry off the old rubber sponge gasket from the bottom of the tank and discard it.
Twist Off Flush Valve Nut
Pull Out Erstwhile Flush Valve
New Affluent Valve Twist off the former flush valve nut by turning it counter clockwise. If the nut is on as well tight to be loosened past paw, you lot may demand a large plumbing wrench or adaptable pliers.
Tan Chipboard Washer
Washer On New Valve
Orientate New Flush Valve Remove the black plastic collar nut and tan chipboard (feels like hard cardboard) washer from the bottom of the new affluent valve.

Insert the affluent valve in to the tank with the flapper facing towards the make full valve hole at an angle. (See Picture # 53.)

Place the chipboard washer on to the flush valve threads at the bottom of the tank.

Hand Tighten Plastic Nut
Push On New Gasket
Gasket Flush With Tank Spin on the black plastic neckband nut to the lesser of the new affluent valve and tighten information technology by mitt. Practice not over tighten the nut or use a wrench to tighten it.

Push button the wider end of the new blood-red condom sponge gasket on to the bottom of the new flush valve. Make sure that the gasket is flush confronting the bottom of the tank with the narrower cease pointing out towards you.

Hold Screw In Identify
Loosen Tank Basics Hold the quondam tank mounting screws in place with a flathead screwdriver while loosening the nuts with a pair of pliers or adjustable wrench.
Old Tank Hardware Removed
New Tank Hardware
Condom Washers On Screws Pull the erstwhile screws and washers out of the tank and discard them.

Push the new rubber washers all the way to the elevation of the new screws.

New Screws Installed
Lower Tank On Bowl
Attach Washer & Nut Insert the new screws in to the bottom of the tank.

Carefully lower the tank downwards on to the toilet while lining up the 2 screws with the holes at the rear of the bowl.

Attach a metallic washer and nut to each of the mounting screws.

Slowly Tighten Both Sides
Tank Tight Confronting Bowl Concur downward the tank with i hand while slowly tightening the two basics.

One time the tank just barely makes contact with the toilet basin, very carefully go along tightening the nuts until the tank no longer wobbles when you touch information technology.

Be very careful to not over tighten the mounting nuts, or you take a chance cracking the ceramic toilet bowl and/or tank.

Bank check Tank Doesn't Wiggle
Loosen Flush Valve Nut
Accommodate To Above Water Line Loosen the flush valve aligning nut by turning it counter clockwise.

Raise the top of the overflow tube until it is 3/four of an inch above the water line and about 1" below the affluent level nut.

iii/4" Higher up Water Line
Tighten Adjustment Nut
ane" Below Affluent Lever Nut Tighten the overflow tube adjustment nut by turning it clockwise.
New Fill Valve & Tube
Attach Tube To Superlative Valve
Unlock & Extend Valve Body Attach the fill tube to the black plastic nozzle on the side of the new fill valve.

Unlock the big adjustment tube on the new fill valve by turning information technology counter clockwise about 1/iv turn.

Extend the tube all the way out.

Line Up Two Valves
Twist To Lock Fill Valve
Tube Direct To Make full Valve Line upward the ii valves and then that the lower white corner of the fill valve is at the same height as the height of the overflow tube.

One time the fill valve has been adjusted to the correct acme, lock it by gently twisting the lower tube 1/4 turn clockwise until you hear a click or "snap" sound.

Re-insert the new fill valve with the small make full hose facing directly towards the overflow tube.

"This Side Upwards" Nut
Tighten Fill Valve Nut
Attach Chain - Minimal Slack Locate the black plastic fill valve nut with the words "This Side Upwards" printed on one side.

Twist on the nut at the bottom of the tank to secure the new fill valve in identify. Just hand tighten the nut until it is snug.

Attach the chain from the flapper valve to the flush lever with a very minor amount of slack.

Push Metallic Clip In Tube
Attach Hose To Fill Valve
Trim Excess Tube Off Push button the round end of the metal clip in to the end of the fill up hose and slide the other side on to the apartment cut out section of the overflow tube on the affluent valve.

If the fill hose kinks or is but too long, trim off a brusk section so that it only has a small bend in it.

Filler Tube Installed
Water Supply Line Nut
Hand Tighten Plastic Nut The tip of the filler hose should be at the very top of the overflow tube and non be positioned downward in to the tube.

Some types of h2o supply lines volition be able to utilize the new plastic nut in the kit.

Our water supply line was a braided stainless steel 1, and so I merely re-used the old nut.

Spin on the h2o supply line and tighten the plastic nut to just past mitt tight. Practice non use a wrench to tighten the nut or over tighten it since yous may damage the rubber washer and crusade a leak.

Turn on the h2o supply by turning the valve all the way open in the counter clockwise direction until information technology stops. Make certain that the valve is fully open to firmly seat the safety washer inside of information technology and prevent a leak.

Make clean Water Off Floor
Put Down Newspaper / Cardboard
Leaky Toilet Fixed! Clean up whatever spilled water around the toilet.

Identify some newspapers or paper-thin below the toilet tank so you can quickly see if in that location are any leaks over the next few days.

Enjoy your quiet toilet and lower water bills!

Overall, I found the Korky 4010PK kit to be relatively like shooting fish in a barrel to install and it seems to be working peachy.

If I had realized that it didn't come up with a new flush handle, I may take chosen the Fluidmaster kit.

Although I don't like that the Fluidmaster kit I previously used required that I cutting the overflow tube with a hack saw, which can exist a problem if you cut off too much.

Plus I prefer the more advanced fill valve in the Korky kit compared to the older design floating cylinder on the Fluidmaster fill valve.

For more, check out my other Home Repair & Maintenance Guides.

Source: https://www.paulstravelpictures.com/Lavelle-Korky-4010PK-Toilet-Repair-Kit-Review-Install-Guide/

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